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アブバカール1ヶ月以上の集中的な制作とデバッグの後熱交換煙ガス沉着室機器2セットが成功して稼働開始しました ~ プロジェクトに関与したすべてのスタッフが一生懸命働きましたほら! -
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コンタクトパーソン :
Du
電話番号 :
13991381852
36,000 kVA DC Titanium Slag Smelting Furnace with Closed Sealed Type for High-Titanium Slag Production
| 起源の場所 | 中国 |
|---|---|
| ブランド名 | Shaanxi Chengda |
| 証明 | ISO 9001 |
| モデル番号 | 設備の処理能力に応じてご相談させていただきます |
| 最小注文数量 | 1台 |
| 価格 | The price will be negotiated based on the technical requirements and supply scope of Party A |
| パッケージの詳細 | 当事者Aの具体的な要件に従って協議する |
| 受渡し時間 | 2ヶ月 |
| 支払条件 | L/C、T/T、ウェスタンユニオン |
| 供給の能力 | 生産サプライチェーンを完成させ、予定通りに供給し、品質基準を満たします |
商品の詳細
製品の説明
Titanium Slag Smelting Furnace Equipment
Titanium Slag Smelting Furnace (also known as Titanium Slag Submerged Arc Furnace) is a specialized industrial electric furnace for smelting ilmenite concentrates into high-titanium slag (raw material for titanium dioxide & titanium sponge) and pig iron by carbothermic reduction at high temperature.
I. Equipment Classification & Structural Features
1. By Power Supply Mode
- AC Titanium Slag Furnace (Three-Phase)
- Standard industrial model, 12,500~36,000 kVA
- Three graphite/Soderberg electrodes, circular/rectangular furnace body
- Mature technology, widely used for acid-soluble & chlorinated slag
- DC Titanium Slag Furnace
- High-efficiency, 9,000~40,000 kW+
- Lower power/electrode consumption (-10~15% power, -40% electrode)
- Better stirring, higher product purity, lower noise
2. By Sealing Level
- Closed Sealed Type
- Fully enclosed, negative/micro-positive pressure
- For high-titanium slag (TiO₂ >90%), CO gas recovery
- Ideal for chlorination process feedstock
- Semi-Closed Type
- Partial hood, open/partially open operation
- For acid-soluble titanium slag (TiO₂ 75~80%)
- Lower investment, simpler maintenance
3. By Furnace Shape
- Circular Furnace (≤40,000 kVA)
- Uniform heating, good stability
- Widely used for medium/small capacity
- Rectangular Furnace (≥40,000 kVA)
- For ultra-large capacity, higher output
- Better for continuous large-scale production
II. Complete Equipment Composition
1. Furnace Body System
- Steel Shell: Cylindrical/rectangular steel structure, water-cooled
- Refractory Lining: High-density magnesia-chrome bricks, corundum refractory
- Furnace Cover: Sealed water-cooled hood with feeding/observation ports
- Tapping System: Iron notch (pig iron) & slag notch (titanium slag)
2. Electromechanical System
- Electrodes:
- Soderberg (self-baking) electrode: φ700~1200 mm
- Graphite electrode: φ600~800 mm (high-purity)
- Electrode Holder: Hydraulic clamping, water-cooled copper contact shoes
- Lifting System: Hydraulic cylinder, auto lift/regulation
- Pressure Feeding: Automatic electrode pressing (15~50 mm/stroke)
3. Power Supply System
- Transformer: Special furnace transformer, on-load voltage regulation
- Primary: 35 kV; Secondary: 110~420 V (multi-stage)
- Capacity: 12,600 kVA, 25,500 kVA, 33,000 kVA, 36,000 kVA
- Short Network: Low-impedance copper busbar/cable, balanced three-phase
- Cooling: Oil-water cooling for transformer; water cooling for electrodes/hood
4. Auxiliary Systems
- Feeding: Auto batching, multi-point charging, continuous feeding
- Flue Gas: Secondary combustion, waste heat recovery, baghouse/alkaline scrubbing
- Cooling: Circulating water system (≥0.3 MPa)
- Control: DCS auto-control (voltage, current, electrode, temperature)
III. Core Technical Parameters (Typical Models)
| Parameter | 12,600 kVA (AC) | 25,500 kVA (AC) | 33,000 kVA (DC) |
|---|---|---|---|
| Transformer Capacity | 12,600 kVA | 25,500 kVA | 33,000 kW |
| Operation Voltage | 150~300 V | 180~360 V | 200~400 V |
| Electrode | 3×φ780 mm | 3×φ1000 mm | 2×φ900 mm |
| Furnace Diameter | φ10.6 m | φ13.8 m | φ15.2 m |
| Melting Temp | 1650~1750℃ | 1700~1800℃ | 1750~1850℃ |
| Daily Output | 80~100 t slag | 180~220 t slag | 250~300 t slag |
| Power Consumption | 2,200~2,400 kWh/t | 2,100~2,300 kWh/t | 1,800~2,100 kWh/t |
| Electrode Consumption | 25~35 kg/t | 20~30 kg/t | 12~20 kg/t |
| Operation Rate | ≥85% | ≥87% | ≥88% |
| Annual Output | 30,000 t/year | 80,000 t/year | 120,000 t/year |
IV. Product (Titanium Slag) Specifications
- Acid-Soluble Titanium Slag:
- Total TiO₂: 75~80%
- FeO: ≤5%, CaO+MgO: ≤1.5%
- For sulfuric acid titanium dioxide
- High-Titanium Slag (Chlorination Grade):
- Total TiO₂: ≥90~92%
- FeO: ≤1.5%, CaO+MgO: ≤0.5%
- For chloride titanium dioxide & titanium sponge
V. Technical Advantages
- High Efficiency: Continuous smelting, auto-control, high operation rate
- Energy Saving: Optimized short network, low consumption, DC furnace superior
- Environmental Protection: Closed gas recovery, flue gas purification, low emission
- High Quality: Uniform composition, low impurity, stable product quality
- Large Capacity: Single unit up to 36,000 kVA, annual output 120,000+ tons
VI. Application Scope
- Smelting ilmenite into high-titanium slag & pig iron
- Raw material for titanium dioxide (sulfate & chloride route)
- Raw material for sponge titanium & titanium alloy production
- Resource utilization of titanium-bearing materials
