• Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.
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    シャンシ・チェンダ工業炉株式会社 電気弧炉の稼働を完了し 労働者は チェンダの技術者と 慎重に協力して 機械の操作を学びました中国とパキスタンの民間の深遠な友情と優れた協力を示す.
  • Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.
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    1ヶ月以上の集中的な制作とデバッグの後熱交換煙ガス沉着室機器2セットが成功して稼働開始しました ~ プロジェクトに関与したすべてのスタッフが一生懸命働きましたほら!
  • Shaanxi CHENGDA Industry Furnace MAKE Co., Ltd.
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    温かいおめでとう 韓国のシャンシー・チェンダ工業炉製造会社北チョンチェョン郡 宝石の溶融炉の設備の設置と慎重な製造と厳格な稼働相互に有益な協力を達成するために,より多くの分野での未来を期待しています!
コンタクトパーソン : Du
電話番号 :  13991381852

Reduction Iron Electric Furnace

起源の場所 中国
ブランド名 Shaanxi Chengda
証明 ISO 9001
モデル番号 設備の処理能力に応じてご相談させていただきます
最小注文数量 1台
価格 The price will be negotiated based on the technical requirements and supply scope of Party A
パッケージの詳細 当事者Aの具体的な要件に従って協議する
受渡し時間 2ヶ月
支払条件 L/C、T/T、ウェスタンユニオン
供給の能力 生産サプライチェーンを完成させ、予定通りに供給し、品質基準を満たします
商品の詳細
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electric reduction iron furnace

,

ferroalloy smelting furnace

,

industrial electric iron furnace

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製品の説明

Reduction Iron Electric Furnace


Equipment Introduction & Technical Parameters


Reduction Iron Electric Furnace (also known as Direct Reduction Iron Electric Furnace, Smelting Reduction Furnace, Submerged Arc Reduction Furnace) is a key metallurgical equipment that uses electric energy as the heat source to reduce iron ore (or iron concentrate, pellets) into metallic iron (Direct Reduced Iron DRI / Sponge Iron or molten pig iron) at high temperatures.

Different from traditional blast furnaces, it does not require coke and mainly relies on carbonaceous reductants (coal/coke) and electric heat. It is widely used in electric furnace steelmaking, precision casting, etc.



1. Equipment Classification & Structure


1.1 Main Types


  • Submerged Arc Reduction Furnace (Mineral Heat Furnace): The most mainstream type. Electrodes are buried in charge, heated by electric arc + resistance heat, closed/semi-closed, for large-scale continuous production.
  • Smelting Reduction Furnace (e.g., SRV Furnace): Integrates prereduction and final reduction, directly producing liquid hot metal with high capacity.
  • Shaft Furnace Type Reduction Electric Furnace: Gas-based + electric heating, producing solid sponge iron (DRI).

1.2 Main Components (Submerged Arc Type)


  1. Power Supply System

    • Furnace transformer (low voltage, high current, on-load voltage regulation)
    • Short network, high/low voltage cabinet, reactive power compensation

  2. Electrode System

    • Soderberg / graphite electrode, electrode holder, lifting & slipping device

  3. Furnace Body System

    • Furnace shell (steel plate), furnace lining (carbon/magnesia refractory)
    • Tap hole & slag hole

  4. Auxiliary Systems

    • Water cooling system
    • Feeding system
    • Flue gas purification & waste heat recovery




2. Working Principle


  1. Heat Source: Electric arc (3000–6000°C) + resistance heat in burden.
  2. Reduction Reactions:
  3. Process: Preheating → high-temperature reduction → slag-iron separation → tapping.



3. Typical Technical Parameters


3.1 Electrical Parameters



Parameter Range Description
Transformer Capacity 6,300 – 75,000 kVA Higher capacity = higher output
Secondary Voltage 80 – 290 V Low voltage, high current
Secondary Current 20,000 – 80,000 A Phase current
Power Factor ≥ 0.9 With compensation

3.2 Furnace & Electrode Parameters (33,000 kVA example)


  • Furnace shell: round, OD 10–12 m, height 3.5–5.0 m
  • Furnace chamber: diameter 7–9 m, depth 2.5–3.5 m
  • Electrodes: 3 pieces, triangular arrangement, Φ1.2–1.5 m
  • Electrode circle diameter: 4.0–5.5 m
  • Lining life: 3–7 years

3.3 Capacity & Consumption


  • Daily output: 200–800 t/d
  • Annual capacity: 60,000 – 250,000 t/y
  • Power consumption: 2,400 – 3,800 kWh/t DRI
  • Reductant: 450 – 650 kg/t
  • Flux (lime/dolomite): 150 – 300 kg/t



4. Features & Advantages


  • Flexible raw materials: Uses ore, pellets, coal; no coke required.
  • High-quality product: Low S/P, high purity, ideal for EAF steelmaking.
  • Short process, low pollution: No coking or sintering, lower CO₂ emissions.
  • Stable control: Precise electric heating, stable temperature & atmosphere.
  • Wide capacity range: From small (6,300 kVA) to large (75,000 kVA).