Shaanxi Chengda carried out special training on side-blowing furnace operation in Indonesia

Recently, the backbone technical teams of Electrical Department and Engineering Department of Shaanxi Chengda Industrial Furnace Manufacturing Co., Ltd. (hereinafter referred to as "Shaanxi Chengda") went to Indonesia to carry out several days of special training on side-blowing furnace operation and safety precautions for relevant operators of the local side-blowing furnace project, so as to enable overseas projects with professional technologies, help the local team to improve operation skills, ensure safe, stable and efficient operation of the project, and practice the win-win concept of industrial cooperation between China and Indonesia.
As a professional enterprise engaged in manufacturing of metallurgical industrial furnaces for more than 20 years, Shaanxi Chengda has profound technical accumulation and rich practical experience in R&D, manufacturing, installation, operation and maintenance of side-blowing furnaces. Relying on the actual needs of the company's side-blowing furnace project in Indonesia, this training accurately meets the skill pain points of local operators, and tailors a systematic and practical training program to solve the difficult problems of the local team in equipment operation, safety control, etc.
In the training process, the technical team of Shaanxi Chengda adheres to the principle of "theoretical foundation, practical operation and safety first", combines the oxygen-enriched side-blowing submerged combustion melting pool smelting technical characteristics adopted by the side-blowing furnace project in Indonesia, and starts from the basic structure of equipment, core working principle, operation process specification, key parameter monitoring and other theoretical knowledge, elaborately explains the operating points of the core components such as the intelligent control system of side-blowing furnace, burner array and cooling system, deeply interprets the control standards of key parameters such as furnace body temperature, blast pressure and flue gas emission, so that the trainees can fully master the core logic of equipment operation.
In order to ensure the training effect, the technical team innovatively adopts the training mode of "theoretical explanation+field practice+case analysis", and closely combines the abstract technical knowledge with the field practice. At the operation site of side-blowing furnace, the technical personnel of the Electrical Department shall guide the trainees to get familiar with the equipment operation interface, parameter adjustment methods and common electrical troubleshooting skills; The technical personnel of the Engineering Department focused on the daily maintenance of equipment, exception handling and safety protection specifications, focusing on the demonstration of the furnace body inspection, emergency shutdown, emergency treatment of melt leakage and other practical procedures. The questions raised by the trainees were patiently answered one by one, and the on-site interaction atmosphere was thick.
The training focused on strengthening the safety operation awareness. The technical team, combined with the high temperature and high pressure operation characteristics of side-blowing furnace, explained the standard use of safety protection equipment, safety control of operating environment, emergency response process and other precautions in detail. Combined with the typical safety cases of similar projects in China, it deeply analyzed the hazards of illegal operations, guided the trainees to establish the concept of "safety first, standard operation, responsibility to people", comprehensively improved the safe operation and emergency disposal capacity, and built a solid defense line for the safe production of the project.
It is reported that the side-blowing furnace project of Shaanxi Chengda in Indonesia is an important milestone for the company to deeply cultivate the overseas metallurgical market. Focusing on green, efficient and compliant smelting, it solves the pain points of high energy consumption, weak environmental protection and low resource utilization rate in the local traditional smelting process. This training is not only an important guarantee for the subsequent stable operation of the project, but also a vivid practice of the company to practice the concept of "technology going abroad, cooperation and win-win", cultivating a batch of technical talents with professional operating skills for the local area, and helping the local mining industry transform from "resource export" to "industrial value-added".
The Indonesian local operators participating in the training said that the training contents were detailed and targeted, they not only mastered the operation skills of side-blowing furnace, but also deeply understood the importance of safe operation, benefiting a lot. In the future, they will apply the knowledge learned to the actual work, standardize the operation and scientific operation and maintenance, and make every effort to ensure the stable operation of the project.
The operation training of side-blowing furnace in Indonesia not only manifests the technical strength and responsibility of Shaanxi Chengda, but also establishes a bridge for technical exchange and cooperation between China and Indonesia. In the future, Shaanxi Chengda will continue to cultivate overseas markets, rely on its own technical advantages, continue to provide professional technical support and services for overseas projects, constantly output Chinese smelting solutions, help local industry upgrading, and achieve common development, mutual benefit and win-win between enterprises and local society.